Energy is a scarce resource, therefore we need to adopt new ways of producing energy. Biomass carbonization is one of the methods that has emerged in the past few years. Processing waste raw materials in a biomass carbonization machine to produce resources is becoming quite common. Biomass charcoal machine produce precious energy from biomass raw materials such as coconut shell, straw, wood, olive shell, sugarcane bagasse, peanut shell, bamboo, sawdust, rice husk, etc. Biomass carbonization is an effective project through which biomass raw materials are turned into artificial charcoal.

Beston Biomass Carbonization Plant for Sale

What is Carbonization?

Carbonization is a thermo-chemical procedure that facilitates the transformation of structured wood molecules, and cellulose materials into carbon and coal. It is done by the elimination of water and other volatile elements from the vegetative matter by heating.

How a Biomass Carbonization Plant Works

The process of converting biomass waste into charcoal happens in the following major stages; moisture elimination, high-temperature carbonization, purification and sulfur release, and charcoal enrichment.

1. Moisture Elimination

The level of moisture and raw material size will impact the quality of the final product. Therefore, the sawdust charcoal making machine has a dryer and shredder which reduces raw material sizes to under 50mm and the moisture level to under 20%. The shredded raw materials are placed on a conveyor belt for transfer to the next process in the carbonization chamber.

Beston Biomass Carbonization Machine for Sale

2. High-temperature carbonization

Biomass is moved to the carbonization furnace where it is subjected to high temperatures. High-temperature pyrolysis happens in this furnace which leads to the production of sulfur and other volatile gases. At the onset, traditional fuels such as wood, natural gas or coal are used to heat the furnace for at least 30 minutes. Then, after the furnace achieves the desired temperature, the biomass materials produce combustible gas which heats the furnace or dryer. The outputs of this stage are artificial coal and combustible gas. More information on carbonizer machine here.

3. Purification and releasing sulfur

The combustible gas moves to the condensation chamber. The system will discharge carbide, and the rest of the hot gas will be purified by the elimination of sulfur and smoke through smoke abatement. After desulfurization and smoke abatement, the steam is transferred to the recycle water pool.

4. Charcoal enrichment

The end product is charcoal, wood vinegar, and tar.

What are the Products of a Biomass Carbonization Machine?

After high-temperature carbonization and carbon enrichment, the main resource produced is artificial carbon that contains a rich carbon content of approximately 90%. This is a better quality product when compared to general coal that has a 55% carbon content. Also, it is an emerging kind of superior fuel with excellent flammability.

Advantages of Biomass Carbonization Machine

Improves heat utilization: A biomass carbonization facility employs unique technology that employs a ‘one fire two step’ approach. By doing this, the lower part has complete hot air engagement which increases heat utilization efficiency.

Costs savings: There is a single source of air during the entire process which leads to huge cost savings for investors.

Biomass carbonization machine have huge potential in recycling biomass waste to produce resourceful coal. This has encouraged more investors to pursue biomass projects that have a meaningful impact. Biomass carbon has a variety of uses ranging from industrial to agricultural. It can be applied in agriculture to promote soil aggregation and to improve the soil. In industrial applications, it can be used in smelting. Wood coal has been used previously as barbecue charcoal. In conclusion, it is beneficial to have a biomass carbonization machine due to the various uses of its end products. Check the small charcoal making machine here.

The palm kernel shell carbonization machine is a great investment in your business. You can make unlimited amounts of charcoal with this machine and it is very efficient. The machine doesn’t use a lot of resources and it is easy to get a lot done with the machine. The palm kernel shell charcoal machine is easy to use and it takes waste palm kernel shells out of the environment which makes it good for the environment.

Palm Shell Charcoal

The charcoal that is produced with the palm kernel shell carbonization machine is valuable. It is used for heating, cooking, and is also an ingredient in fertilizer and paint. The charcoal is easy to sell and you get to turn something that would be thrown away into something you want to use. The machine processes the palm kernels into charcoal and you can use the charcoal however you want.

The charcoal is easy to use and work with and there are lots of interesting things you can do with the charcoal. The charcoal can help you get a lot of things done and there are unlimited amounts of charcoal you can make which is going to save you money and allow you to process all of the palm kernel shells quickly.

Palm Kernel Shell Carbonization Furnace

The shells are very cheap and you can often get them for free since they are a waste product. Once you have the shells you can start using the machine and turn the shells into something useful. The machine will take the shells and turn them into charcoal and it doesn’t take long to do either.

The process takes about 15 minutes and the machine can be run 24 hours straight which allows you to produce a lot of charcoal. The charcoal making furnace takes the palm kernel shells and heats them to a very high temperature. Once the shells reach the correct temperature they turn into charcoal.

The temperature has to get very high for this process to take place. Once the temp is right the charcoal is going to be released. The machine is automatic. You just have to make sure that the shells have a moisture content that is lower than 15 percent. You might need to invest in a drying machine so you can make sure that the shells are dry enough to put into the charcoal machine.

When the shells are dry they can be placed into the machine. Once the machine is on it will begin to heat up. The machine features a special double layer system that allows you to operate the machine without the machine feeling hot. The machine is very efficient with the heat and it doesn’t use a ton of resources.

The energy that is created by the heat is funneled back into the machine which is going to save you money. The operating cost of the machine is very low which means you can make even more money when you run the machine. The machine is easy to operate and it has a lot of safety features so you don’t have to worry about issues. If you have any other questions, you can contact Beston (China).

Coconuts are abundant and virtually inexhaustible resources that exist in every corner of the planet populated with humans. Best of all, the nutritious and benevolent coconut has thousands of different uses and applications in every industry for human need. Advanced purification systems, cosmetics, and a world of healthy foods and nutrition are available in the coconut. In today’s article, we will introduce a new method to make full use of coconut shells – charcoal production line.

Charcoal Making Plant in Turkey

There are many ways to create high-quality charcoal from coconut shells. Modern coconut shell charcoal machines can accomplish this process in massive quantities. But, for today’s purposes, we will describe the coconut shell charcoal making process in simple terms you can even try out yourself if you feel so inclined.

With a set of charcoal making machine, you can build your very own coconut shell charcoal making machine, here’s how:

How to Build a Coconut Shell Charcoal Making Machine

Begin by mentally dividing the barrel into three sections of operation, the top third, middle third and bottom sections. Drill around 6 evenly-spaced 1.5 inch holes into each section in an orderly fashion. These holes will need to be closed and opened to control the amount of air inside the kiln. You will need to fashion a crude chimney that can be removed and applied as needed.

The magic of biomass pyrolysis is making charcoal from coconut shell. This is accomplished by burning the coconut shells with a very little amount of oxygen.

Add your coconut shells to the bottom section of charcoal making furnace. Leave a circular section in the middle where you will be able to begin the fire. Use a few kerosenes sprinkled coconut shells to begin the fire at the bottom of the barrel. Once the fire is burning, fill the middle and top sections with coconut shells as well.

As you begin to see the flames rise higher, you will need to close the air-intake holes in the middle and upper sections add the chimney to the top as well. As the charcoal begins to form the coconut shells will sink lower in the barrel, this will be the sign to begin adding more and keep the kiln full at all times

The holes in the bottom section will be the only ones opened at this point and once you see the glow of coals rather than dancing flames, you know the coconut shells in the bottom section have successfully made the transformation into charcoal. You can now close the holes on the bottom of the kiln to extinguish their burning. Here is a palm shell carbonization machine from Beston to Ghana.

Palm Shell Carbonization Machine to Ghana

Now open the holes for the middle and upper sections. As you notice the same tell-tale low move on upwards to the middle section, close the holes here as well. Don’t forget to continuously be adding more coconut shells as more space is cleared. Keep reading to know more about Beston equipment: https://bestonasia.com/biochar-production-equipment/.

Finally, once the top section has also been transformed and glows with burning coals, you can close that sections as well. Now all the holes are closed and the final stage of the process can begin. Allow the kiln to stand for around 7 to 10 hours. Be sure that there is no fire left burning inside when you come to open your kiln or the entire batch of high-quality charcoal will go up in smoke. You can find more videos from Youtube. The videos will help you understand the charcoal making process better.

When grains are harvested, there is nearly always plenty of leftover waste materials. Not only are there the stalks of the plants to consider, but nearly every grain has a hull, or husk, that hard outer shell that protects the inner grain kernel. While small in size, they add up to millions of tons of waste each year. Just rice hulls alone are over a million tons of waste in the rice growing countries. It is made up primarily of silica, carbon, and volatile oils and gases. Needless to say, finding a way to use this massive amount of waste is necessary in order to not have to place it all in landfills which are already overburdened worldwide. One of the newest strategies is to use rice husk charcoal making machine, here’s how.

Rice Hull Charcoal Machine

Most Charcoal Making Machines Are Versatile

These charcoal making machines can take all kinds of agricultural waste and turn them into usable briquettes that can then be used as firewood. Many millions of people rely on cutting firewood daily in order to cook their food and there is a limited supply of firewood surrounding most population centers in the world.

A charcoal making machine can utilize the rice husks, shells of peanuts, stalks of plants, olive seed husks, waste wood, and nearly any other type of woody cellulose waste. This makes them invaluable for keeping millions of tons of waste from entering the landfills. In addition to that, once the briquettes have been made, they can supply millions of households with cooking fuel, which saves trees from being used. It can be the ultimate win-win-win situation for trees, landfills, and people all at the same time.

Charcoal Production Machine

How Does The Rice Hull To Charcoal Machine Work?

The first step in the process is called pyrolysis. That is when the cellulose material, whether rice hulls or wheat straw, is placed in the reaction chamber and is heated to a high degree. This is done in the absence of oxygen so that no combustion or fire can take place. Much of the volatile gases and oils evaporate out of the materials and what is left is charcoal.

The volatile gases and oils are in a vaporized state due to the heat. Then they are condensed into liquids and gases and used or sold. Many charcoal machines are made to run utilizing their own waste oils and gases to reduce their carbon footprint and save money at the same time. The charcoal that is made can vary in composition depending on the temperature that the charcoal production machine is set run at. The higher the temperature the more completely the organic matter is broken down.

If Briquettes Are The Desired Output

A lower temperature is better for making briquette quality charcoal. This will still have plenty of combustible material. The actual charcoal briquette making machine uses incredibly high pressure to compress the charcoal into briquettes with no additives at all in most cases.

If you need rice hull to charcoal making machinery, there are plenty of options available. Choose the machine from Beston that makes the right final product that you desire. Make sure you read the reviews of previous customers for longevity, parts availability, customer service, and durability. Then invest to save thousands of dollars in waste dumping fees and gain money in briquette sales while saving the environment.